Faswall Foundation [] Framing [] Straw-Clay [] Earth Plastering [] Earth Floors [] Natural Construction
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Straw-ClayStraw-clay (used interchangably with "light clay") is a building material with unique properties. It is a very low-impact material, site-made of unprocessed earth and waste agricultural fiber. In varous forms, straw-&-earth mixtures have a long history of successful use in buildings of many cultures. It is hard, durable, non-toxic, and semi-structural (self-supporting within reasonable limits). It is both a reasonably good insulator and a thermal storage medium. It accepts natural admixtures such as linseed oil, casein and prickly pear extract for greater water-resistance and durability. It handles water vapor well in a cold climate, and it is resistant to rot, vermin and fire. Although there are many variations and techniques, the process show here describes light wall construction of about 12 to 20 pounds per cubic foot (325 to 817 kilos/cubic meter) with an estimated R-value (a measure of insulating value) of about R-19 (u = .0526 BTU/hr/sq.ft./degree F) for a finished, dry 12" (30 cm) thick wall. |
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Visit our section on the Affordable Natural House for more on our research into straw-clay (left) Clay-rich soil, dry, 'shredded' and ready to mix in the mortar mixer. The process of constructing a straw-clay wall consists of:
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Clay is mixed with water to form slip. Slip can vary in consistency between thin (like cream) and thick (like a milk shake ~~ at least, such comparisons are meaningful in the Dairy State!). We're using a medium thickness here, mixed with an electric mortar mixer with rubber paddle blades. The clay is not a pure potters' clay, but rather simply earth with a high clay content.
A bale of wheat straw (preferred for it's strong, waxy stalk)
is opened on a plywood mixing floor. Then clay slip is poured
over it and , like dressing on a salad, the straw is tossed until
it has just a light coating of clay slip. The mixture's readiness
is tested by grasping a bunch of straw in the hand. If it sticks
together in a clump, the batch is ready to be compacted into the
form. Plywood forms can be washed off and reused for floor or
roof sheathing.
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The slip-coated straw is then placed into the forms and compacted.
Feet are best; for tight spots we use tampers made from short
lengths of 2 x 4. Forms are removed immediately after being filled
to the top, to avoid surface mildew growth and to allow the new
wall to begin drying immedieately. Depending on the season and
the climate (wind and relative humidity), full drying of a 12"
thick wall may take a month to several months. In the first week
or so wheat grass usually sprouts out of the wall until the wall
surface dries.
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In this sequence of photos, the work is proceeding by hand.
However, farm equipment can be used to mix and deliver the straw
clay mixture to the forms. These and other means of simple mechanization
can dramatically speed up the labor-intensive process.
